The early 20th Century was fast becoming the era of the railroads and we built many
machines for railroad blacksmith shops. The need for machines to forge parts other than bolts was gradually
increasing. Around 1915, the demand for forgings was reaching an all-time high for the railroad and the new
automotive industry. Engineers were finding that forgings were far stronger than the castings. With the
popularity of forging, we gave the industry a National Heavy-Pattern Forging Machine, our first machine
designed specifically for forging parts not just bolts and nuts. This became the forerunner of what we know
today as our High-Duty Forging Machine.
As the years passed, "The National Family" not only worked together
but continued to play together with special baseball games and picnics like the 1923 and 1927 affairs at Ruggles
Beach at Lake Erie. A prize for the tallest woman was a sack of flour. The winner of the horseshoe pitching
contest took home a ton of coal.
The 25 years between 1925 and 1950 were filled with new ideas and innovations.
Techniques were developed to produce difficult forgings and technical papers were written on forging operations
and forging tool design. In August of 1925, we held our "2nd Exposition and Demonstration of Forging Machinery".
In this four day show, over 200 visitors from all over the world witnessed the latest equipment and methods
available for forging parts. In all, there were 35 headers and forging machines.
The interest in forging grew and in 1927 we built the worlds largest forging machine, the 7-1/2". It weighed a
whopping 187 tons. In 1928,we shipped the first automatic Tong Feed Forging Machine. This radical new concept
in forging caught the eye of another very important entrepreneur of the time Henry Ford. Henry purchased a
National 4" Automatic Tong Feed Forging Machine. When visitors and dignitaries arrived in Detroit, he drove
them directly to his National 4" Forging Machine which he considered the marvel of its day.
Innovations continued. In 1930, a new machine and a new name was flashed across the forging industry Maxipres.
Although the Maxipres really started as a coining press, it soon became a valuable asset to a forging line.
With the development of our pneumatic clutch in the early 1940's, it was renamed the High-Speed Forging Maxipres.
Throughout the 1930's the plant continued to expand even though the depression had drained the life's blood from
American industry. Thousands were out of work and the depression continued to darken, but "The National Family"
grew even closer together. Many in the shop worked only four days a month and most of their work went into
building stock machines since very few machines were being shipped. A lot of effort went into tending large
gardens near the railroad tracks out back. In a barn just across the tracks, hogs were butchered and sold at
cost. A cooperative grocery-buying program was set up and operated out of the Masonic Temple building.
Through these dark and bleak days, National engineers continued to work on optimistic programs for our future.
They designed new Cold Headers and Boltmakers and built full scale wooden models to test out their theories
and new ideas. The first Cold Header was shipped but not sold, it was put out on a trial basis. The foresight
in continuing to design for our future paid off as business conditions began to improve our Boltmakers and Cold
Headers were ready to meet the industry challenge of increased productivity. These new machines contributed
significantly to our rapid recovery from the devastating depression.
Those ten years from 1930 to 1940 were hard but they also proved to be very productive. There were many firsts
developed for the metal forming industry, machines like: Maxipresses, Cold Ball Headers, Double-Stroke Headers,
Tong-Feed Forging Machines, Boltmakers, Single-Stroke Cold Headers, Open-Die Cold Headers, Long-Stroke Cold
Headers and Progressive Headers.
In 1940, 15 years after the 1925 Exposition, we hosted a three day show in Tiffin. In addition to showing and demonstrating our machines, a variety of formed and forged parts were on display showing visitors what the National machines could do. We started out in the 1940's with a big bang. In 1941 we built our first 9" Forging Machine weighing just over 525,000 pounds. This machine was known throughout the world as the largest forging machine ever built. In contrast, we also offered a new line of small machines, Tubular Rivet Headers, the smallest weighed 2,500 pounds.
The family picnic held at Meadowbrook in 1942 was considered a day off from the hectic production line environment we were working in during those war-torn times. The energy of our 400 people turned toward the war effort. We even held our own scrap drive in 1942. In 1943, our efforts won us the renowned "Army Navy E" award. Only about 3.5% of the eligible companies in our nation won this prestigious award.
From June of 1944 until December of 1945, National published its "Serviceman's News Bulletin." The National
employees published it monthly for their friends and buddies in the armed services. It kept them up to date
with the news at home. Nineteen forty-four was significant for another reason. We introduced our first Cold
Nut Former a new way of making nuts. This machine incorporated a unique transfer that allowed us to rotate
the blank between operations improving the integrity of the formed nut blank while increasing productivity
and saving material. This process is still the preferred method for making nuts even today.
Our growth continued and not just with the new products we developed but with the purchase of E.J. Manville
Company in Waterbury, Connecticut. This helped us round out our line of slotters, threaders and other fastener
making machinery. We continued to build the Manville line and supply repair parts for another 20 years.
In 1947, an employee open house was held that featured a cafeteria-style supper, hosted by a different
department each evening. There was another brief open house in 1948 which gave employees and their families a
chance to see the world's largest forging press, our 1,600,000 pound No. 10 Maxipres. This massive press weighed
more than half the population of Tiffin.
As the 1940's came to a close, we celebrated our 75th anniversary with an optimistic eye on the future. Our
plant was now three times the original size and we were 500 strong. National had developed a world-wide
reputation for building the best hot and cold forging machinery. |